Normal operating viscosity range 1,000 25,000 cps and up to 50,000 cps max motor specification 1hp for every 10 gallons of product disperser blade tip speed 48005200 feetminute calculation. Also used in clay processing, paper coangs, ink manufacturing and mulple other applicaons. Design and analysis of impeller for centrifugal blower. Disperser high speed mixer available only in north america bykgardner usa, the sole representative of vmagetzmann dispermat line in north america, supplies dispersers, media and bead mills. Ross is the leading supplier of planetary mixers to mix products. Since its a webbased application, there is no need to install any software, and all your designs are automatically saved. Qblade is a blade element momentum method bem, double multiple streamtube dms and nonlinear lifting line theory llt design and simulation software. Teeth are formed around the perimeter of the disk by. Some disperser designs will need to make a one time purchase of an extended end cap because the thickness of the embedded plate blade is now thinner than a standard steel blade with stiffening plates. Standard design includes standard rectangular blades and is normally used for materials having a viscosity up to 2,000,000 cps.
Running at tip speeds up to around 5,000 ftmin, the open disc blade of the high speed disperser generates vigorous flow and a characteristic vortex into which dry ingredients are added for quick wet. Mixerdirect uses three grades for its highshear blades. Planetary disperser mixers, ross mixing technologies. Whether your need is for dispersion or pumping, radial or axial flow, or a combination of process goals, myers mixers can supply the right blade for your material specifications. Expert support and training are provided by a dedicated team of wind turbine engineering consultants and software. The cowlessawblade impeller mixes by generating high shear levels. Our experience indicates that the average disperser blade becomes inefficient when the teeth have worn by approximately 50%. Customers in industries ranging from paints, coatings, specialty chemical, pharmaceutical, and food have tapped the. Teeth are formed around the perimeter of the disk by cutting slits into the disk and bending th resulting tabs. Qblade also includes extensive post processing functionality for the rotor and turbine simulations and gives deep insight into all relevant blade and rotor variables. The software has a graphical interface making easier to build and analyze the propeller simulations. The code is applicable to all types of turbomachinery.
Links to other software products within dnv gl, such as sesam for offshore wind, provide vast collaboration opportunities, making bladed the ideal platform for onshore and offshore turbine design, including floating wind. It is commonly used in applications where the high shear levels are needed to prevent clumping, such as wettingout powders, dispersing. This age old design has been refined and updated for longer life, improved performance and reduced maintenance costs. Power consumption will be determined by the diameter of the blade, the density of the formulation, and the speed at which the blade turns. Co blade is an open source software that can be used for the structural analysis and design of composite blades for wind and hydrokinetic turbines. Disperse disperse equips business leaders on their. Worn blades can cost many hours of production time and increase raw material usagewaste. Blade wear has always been a factor in producing a cost effective, quality product. The liquid contacts the dispersion mixer blade and. Type bc2 is designed to mix an entire batch with minimal heat buildup and shear. Dispersing blades come in many styles with varying tooth. Dispersion blade designs dispersion blade designs most dispersion blade are formed from a circular disk of material, typically 304 stainless steel.
Turbomachinery design software advanced design technology. This design is suitable for mounting a blade anywhere on the mixing shaft, most of the time it is in the middle of the mixing shaft. Dispersion blade is the most popular and widely used type of disc that is suitable for highspeed dispersion matches hockmeyer f blade tooth design has rectangular pattern. The objective of co blade is to help designers accelerate the preliminary design. Qualtech products industry laboratory high shear disperser with sample temperature measurement is an advanced laboratory dispersing equipment for dispersion and mixing this advanced laboratory high speed disperser. Although a very simple device, the hsd is often misused or misapplied. A ss 304 shaft duly machined and balanced is provided with a hard chrome plated cowless disperser blade of special design for quick and efficient dispersion. Knifeprint is easy to learn and use because unlike other cad software, the knifeprint editor was specifically created for designing knives. Morehouse cowles has been synonymous with media mill, mixer and disperser technology. Standard blades are constructed of 304 stainless steel, but other metals are available on request. Dispersion blades highshear mixer blades mixer direct. Files 18 high shear disperser blade sheet metal design high shear disperser blade sheet metal design.
Dispermat line for high shear dispersing, media milling. So far it is optimized to be useful in the aerodynamic design process. Another design, perhaps the most popular, places the disperser on top of a hydraulic lift, similar to the ones used at gas stations to lift automobiles, that is mounted to the floor. Figure 6 is a 25 hp disperser with a properly designed tank for a 12 blade. Design knives with knifeprint an easy to learn knife design software, choose from over 40 knife templates and start designing. Get in touch, leave your details below, and well get back to you. The ross high speed disperser is built with all of the features and versatility required to produce a wide variety of products. This unique bolton technology replaces the action of the traditional sawtooth blade with.
It will disperse pigments or flatting agents rapidly in high viscosity or thixotropic systems with minimum heat buildup. Design and analysis of impeller for centrifugal blower using solid works international journal of scientific engineering and technology research volume. Guidelines will be updated soon, until then use the guidelines v0. High speed disperser disc blade the low cost route to upgrade the performance of your high speed disperser. The horsepower is affected by the size of the blade. These mixing blades find uses in many chemical processing industries including paint, coatings, adhesives, cosmetics, pharmaceutical, etc.
Shop for dispersion blades by diameter, material construction including stainless steel, and surface finish including 2b or tungsten carbine coating. Ansys blademodeler software is a specialized, easytouse tool for the rapid 3d design of rotating machinery components. The bladedesigner package is a cadcae tool providing classes for turbomachine blade design. This highvaned blade is designed for turbulent flow to provide fast blending and agitation. The lift enables the operator to raise the blade completely out of the mixing vessel and change to another vessel. The integration of the xfoilxflr5 functionality allows the user to rapidly design custom airfoils and compute their performance polars and directly integrate them into a wind turbine rotor design and simulation. The following outlines the basic design parameters. Download free 3d model high shear disperser blade sheet metal design, available formats stl dwg sldprt ige. Ansys blademodeler is used to design axial, mixedflow and radial blade.
Join the grabcad community today to gain access and download. The long term goal of the jblade is to provide a userfriendly, accurate, and validated opensource code that can be used to design. The highspeed disperser hsd is the basic tool used by all paint, ink, chemical, plastic and adhesive manufacturers. Dispersion blades rotate at high rpms to facilitate the quick impartation of solids at a fine grind. Disperser blade selections type 1 excellent for paint dispersion. Disperser size and speed the blade diameter should be roughly rd the diameter of the vessel. The software heliciel build the 3d igs geometry ready tu use to prototype wind turbine. Software for analysis and design of composite blades. The shaft speed is 1460 rpm and the product is 10,000 cps, and 1. Qblade is an open source wind turbine calculation software, distributed under the gpl. Dispersetech manufactures a wide selection of quality high speed dispersion blades. High speed dispersers are perfect for viscous dispersions. Turbodesign1 is an inviscid aerohydrodynamic design software for turbomachinery blades based on a 3d inverse design method. The be bore is typically found on morehouse cowles dispersers with blades 12 and under product description the f style high shear disperser blade is most popular and versatile dispersion impellers.
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